Food - Truck Design Fitouts

Expert Food Truck Design & Fitouts Australia

Turning Your Mobile Food Passion into a High-Performing Reality

The secret to a successful food truck isn’t just a killer menu; it’s a compact kitchen that flows. At Petra Group, we specialise in end-to-end food truck fitouts that balance eye-catching exterior aesthetics with maximum interior efficiency. Whether you are launching a boutique gourmet van or a high-volume mobile commercial kitchen, we design spaces that work as hard as you do, ensuring every square centimetre is optimised for speed and safety.

Our head office is based in Sydney, feel free to visit us: 5/62 Hume Hwy, Lansvale NSW 2166, Australia.

Our Specialist Food Truck Services

Building a food truck requires specific technical knowledge that general shopfitters often overlook. We cover every aspect of the build:

  • Custom Kitchen Engineering: Strategic placement of griddles, fryers, and prep stations to minimise steps and maximise output in a compact mobile space.

  • Bespoke Serving & Display: Custom compact shelving and refrigerated display units designed to showcase your menu and drive quick-service sales from the window.

  • Specialised Ventilation, Gas & Power: High-performance exhaust canopies, secure gas line installations, and integrated generator/solar power systems designed for mobile durability.

  • Council & Health Compliance: We ensure your mobile layout meets all Australian Standards (AS 4674-2004) for food premises, handling your local council approvals and vehicle certifications.

Why Workflow is Everything in Food Truck Design

Sebuah food truck memiliki tantangan ruang yang sangat terbatas, sehingga setiap zona harus dikelola dengan sangat teliti untuk mencegah hambatan operasional (bottlenecks). Desain kami berfokus pada empat pilar utama pergerakan food truck:

  • The Order-to-Service Flow: Memisahkan area pengambilan pesanan dan area penyerahan makanan untuk mencegah penumpukan pelanggan di depan jendela servis.

  • The Cooking Efficiency Zone: Penempatan alat masak panas (grill, fryer) yang ergonomis agar koki dapat menjangkau semua bahan tanpa harus banyak melangkah.

  • The Prep & Storage Logic: Memanfaatkan ruang vertikal dan penyimpanan bawah meja untuk memastikan bahan baku selalu dekat dengan area kerja.

  • Waste & Cleaning Integration: Integrasi sistem tangki air bersih dan air kotor serta tempat sampah tersembunyi yang memenuhi standar sanitasi ketat di Australia.

Zone Focus Key Equipment
Preparation Compact storage & ingredient prep Under-bench fridges, stainless steel prep tops, vegetable cutters.
Cooking Line High-output production & heat management Commercial griddles, deep fryers, combi ovens, and heavy-duty exhaust hoods.
Service Window Customer interaction & fast dispatch POS systems, heated pass-throughs, condiment stations, and bifold windows.
Sanitation Mobile-compliant cleaning & water safety Triple compartment sinks, hand wash stations, and fresh/grey water tanks.

From Concept to First Order: Our Process

With over 20 years of hands-on industry expertise, we transform the complexities of food truck design and fitouts into a seamless, stress-free journey. We handle every technical detail—from vehicle structural integrity and gas safety to complex electrical loads—so you can focus on perfecting your menu and hitting the road.

Ready to Start Your Journey?

Don’t settle for a generic setup. Build a food truck that is optimised for growth, efficiency, and mobility.

  • Consultation: We discuss your menu, service speed, and mobile vision.

  • Design & 3D Modelling: You see a digital walkthrough of your food truck layout, ensuring every centimetre is used perfectly before the build begins.

  • Equipment Sourcing: We provide premium, compact commercial kitchen equipment through the Petra Group network.

  • The Build: Our expert trades manage the specialised gas, plumbing, electrical, and structural reinforcement required for a vehicle.

  • Handover: We test all mobile systems and ensure your truck is 100% ready to hit the road and handle the lunch rush.

FAQ

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What makes food truck design different from a standard restaurant or café fitout?

The primary differences lie in space, weight, and mobility. Unlike a static restaurant, a food truck design must address:

  • Weight Distribution: Heavy equipment like deep fryers, ovens, and refrigeration must be strategically placed to balance the vehicle’s center of gravity. Imbalanced loads can lead to dangerous handling and mechanical failure.

  • Vibration Resistance: Every joint, gas line, and electrical connection must be engineered to withstand constant road vibration. We use specialized mounting and flexible connections that standard shopfitters do not use.

  • Utility Self-Sufficiency: A food truck must carry its own water, power, and waste. We integrate high-capacity fresh and grey water tanks and specialized electrical circuits that can switch between generator power and “shore power” (plugging into a wall).

  • AS 4674-2004 Compliance: While all food businesses must comply with health standards, mobile vendors have specific requirements regarding ventilation, drainage, and floor-to-wall coving that are unique to vehicles.

Do I need a specific type of floor for a commercial food truck?

Yes, flooring in a food truck is even more critical than in a static kitchen due to the movement of the vehicle. According to Australian Standards (AS 4674-2004), the flooring must be:

  • Non-Slip & Durable: We use commercial-grade, non-slip vinyl or epoxy flooring that can withstand heavy foot traffic and the occasional spill while the vehicle is in motion.

  • Coved for Hygiene: The flooring must be “coved,” meaning it curves up the wall (usually at least 75mm) to eliminate sharp corners where grease and bacteria can hide. This makes the entire unit easy to hose down or mop.

  • Structurally Reinforced: Since commercial kitchen equipment is heavy, the sub-flooring of the truck or trailer must be reinforced to prevent sagging or cracking, which could lead to hygiene breaches.

  • Seamless Integration: The floor must be perfectly sealed around floor wastes and drains to ensure that no water leaks into the vehicle’s chassis, preventing rust and long-term structural damage.

How do you manage heat and ventilation in a compact food truck space?

Heat management is the biggest challenge in a mobile kitchen. In a small, enclosed vehicle, temperatures can skyrocket quickly, affecting both staff safety and equipment performance. We manage this through:

  • High-Velocity Exhaust Canopies: We install custom-engineered stainless steel hoods specifically designed for the low ceiling heights of a vehicle. these systems are powerful enough to extract heat and grease laden air rapidly.

  • Fresh Air Intake Systems: To prevent a vacuum effect, we design “make-up air” solutions, such as filtered louvres or strategically placed vents, to ensure a constant flow of fresh air into the cooking zone.

  • Thermal Insulation: We line the walls and ceiling with high-grade fire-rated insulation. This keeps the external heat out and prevents the internal cooking heat from damaging the vehicle’s exterior paint or structural body.

  • Strategic Equipment Layout: We group “hot” equipment (grills, fryers) together under the main extraction zone and place “cold” equipment (refrigeration) at the furthest possible point or behind thermal barriers to improve energy efficiency.

Can you help with the Council and Health Department approvals for a food truck?

Unlike a static bakery that requires a DA (Development Application) or CDC (Complying Development Certificate), a food truck involves a different set of approvals tailored to mobile businesses. We assist you through every step of this specialized process:

  • Council Mobile Food Vendor Permits: Every local council in Australia has specific rules for mobile vending. We provide the professional floor plans and equipment specifications you need to secure your permit.

  • AS 4674-2004 Compliance: We ensure the entire fitout—from the handwash stations to the surface finishes—meets the Australian Standard for the Design, Construction, and Fit-out of Food Premises.

  • Gas & Electrical Certification: Since your kitchen is mobile, it must pass rigorous safety checks. We provide the licensed gas and electrical certificates required by law to operate a commercial vehicle.

  • Fire Safety & Health Inspections: We design the unit to be “inspection-ready,” with the correct fire suppression systems and easy-to-clean surfaces that health inspectors look for during their final sign-off.

Can I integrate my service area and kitchen in an "Open Plan" food truck layout?

In a food truck, an “Open Plan” layout isn’t just a design choice—it’s an operational necessity. Since customers stand right at your window, the transparency of your kitchen becomes part of your brand’s appeal. We optimize this layout by:

  • Theater of Cooking: We position high-action equipment, like a flaming grill or a precision espresso machine, directly in the customer’s line of sight. This builds trust and creates a “street food experience” that draws a crowd.

  • Strategic Sightlines: While the cooking is open, we use raised stainless steel counters and custom shelving to hide “messier” areas, such as the wash-up sink or prep bins, keeping your workspace looking professional at all times.

  • Sneeze Guards & Hygiene Barriers: To comply with Australian health standards while maintaining an open feel, we integrate high-quality glass or acrylic sneeze guards and bifold serving windows that protect the food without blocking the view.

  • Compact Zoning: We ensure that the heat and steam from the open kitchen are pulled away from the service window using powerful overhead extraction, so your customers (and staff at the POS) stay comfortable.


Visit us

5/62 Hume Hwy, Lansvale NSW 2166, Australia

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Call us

02 9723 4555